In the industrial production of plastic profiles, customization has become a key element in meeting the needs of an increasingly demanding and diversified market. Through custom design and co-design, it is possible to turn an idea into a concrete and functional product, producing high-quality plastic profiles that are perfectly in line with the required technical characteristics and performance.

Consulting for the design of custom plastic profiles

The path that leads to a customized plastic profile begins with an in-depth consultation. During this phase, the design team talks with the customer to fully understand his needs, technical requirements, and aesthetic expectations. Through dedicated meetings, many different aspects are analyzed, such as the specific applications of the profile, the most suitable materials based on the conditions of use, the dimensional tolerances required, and any regulations or certifications to be met. This initial consultation is essential for the design of customized plastic profiles.

Technical design of plastic profiles

Once the requirements have been defined, we move on to the technical design of the custom plastic profiles. Starting with drawings provided by the customer, VBN’s designers and engineers use advanced CAD software to develop detailed 3D models of the profile. At this stage, product characteristics are defined and plastic materials are selected based on their technical and sustainability properties. A virtual simulation of the profile’s behavior under real conditions can also be performed. The client is constantly involved to verify that the design meets his expectations. Every detail is carefully analyzed, ensuring that the custom plastic profile lives up to the highest quality standards.

The making of prototypes and molds

After the design is approved, the prototype is made. This stage allows the digital model to be transformed into a tangible object, using technologies such as 3D printing or CNC machining. The prototype allows us to verify the product’s adherence to design specifications, test the profile under real-world conditions, and make any changes before mass production. Prototype creation is a crucial step in ensuring the perfect functionality and aesthetics of the product.
VBN features an in-house laboratory to make the custom molds needed to extrude plastic profiles. Thanks to advanced software, extremely detailed 3D molds can be designed by accurately modeling every component from the die to the calibrator

Testing and quality control

The prototype undergoes a thorough testing phase, during which the customer can provide detailed feedback. Based on the test results and comments received, the design is further optimized before moving on to actual production. Through the use of advanced technologies and rigorous quality control processes, each custom plastic profile is manufactured with the utmost precision. The initial set-up of each production batch involves a thorough check of extrusion parameters. The correct configuration and set-up of the die are checked, and checks are repeated several times throughout production.

The importance of co-design in designing custom plastic profiles

Designing custom plastic profiles is a process that requires technical expertise, creativity and, most importantly, close collaboration between the design team and the customer. Each step is defined cooperatively. Co-design involves feasibility study, custom design and profile engineering, ensuring customized solutions. This shared approach allows us to best meet specific needs, create innovative tailor-made solutions, and ensure customer’s ultimate satisfaction.

Learn more about custom design of plastic profiles with VBN.